What are the equipment of furniture painting production line?
Release Date:2021-12-06
Furniture painting production line is a complex system engineering, which involves a lot of clever design and equipment assembly, and the close cooperation between the production line, in order to make the entire production process smoothly and stably run. So, what are the equipment of the furniture painting production line? What is the purpose of each? Let me give you a detailed introduction!
1. Pre-spray treatment system equipment
The general pretreatment process is as follows: degreasing → washing → pickling → rust removal → washing → surface treatment → oxidation → water washing → passivation → water washing → drying Purpose: remove the oil, dust and rust on the surface of the workpiece, and produce a layer of corrosion resistance to increase the adhesion of the coating.
2. Powder spraying system equipment
Dusting system equipment
Use: Powder coating evenly sprayed on the surface of the workpiece, special workpiece (including electrostatic shielding position) should use high-performance electrostatic spraying machine to complete the spraying.
Painting process steps: Using the principle of electrostatic adsorption, evenly spray a layer of powder coating on the surface of the workpiece; Through the recovery system, the powder can be recycled after screening and separation.
3. Spray painting system equipment
Spray painting system types are divided into manual spray painting and robot spray painting system.
Spray painting system equipment
Uses: The paint spraying produced by Chuang Chi adopts oil spray spray room, water curtain spray room and robot spray painting system, which are widely used in the surface coating of bicycles, automobile leaf springs and large loaders.
Features: High resolution color lens, can identify a variety of products, the product category is transmitted to the processor (PLC, robot) to analyze the product and select the corresponding product process for spraying. At the same time, it can be mixed line production, and the first-line production line can produce a variety of similar products.
Robot spraying
At present, robot painting is already the development trend of the manufacturing industry, and its advantages can be reflected in the following points:
1. Robot spraying and transfer system can reduce labor costs and realize industrial automated production.
2. Robots can reduce safety accidents and improve work efficiency.
3. Conventional 6-axis robot can adapt to more than 6 axes of standardized related linkage to achieve high difficulty and high requirements.
4. High temperature curing system equipment
Purpose: Heating the powder coating on the surface of the workpiece to the specified temperature and the corresponding time, and then melting, leveling, curing. Then we achieve the desired surface effect of the workpiece.
5. Heat source system equipment
Use: According to the local situation of customers, it can provide natural gas, electricity, pellet biofuel, etc., which can improve the temperature quickly and efficiently, and is equipped with proportional adjustment and frequency conversion to make the curing furnace temperature uniform and improve product quality.
6. Electronic control system equipment
Electronic control system equipment
Purpose: The controller is installed near the equipment for easy repair and maintenance, and the controller can be displayed in a centralized manner to improve the running stability.
Features: The equipment can be connected to the company network, or 4G network phone card, to achieve remote data collection, intelligent production monitoring, to achieve industry 4.0. Remote equipment maintenance, monitoring equipment monitoring system operating status, data transmission through the Internet of Things platform, industrial computer data acquisition and analysis reports.
7. Conveying system equipment
According to the workpiece and output information, according to the different requirements of customers to carry out a variety of designs, including plate conveyor, chain conveyor, elevated conveyor and so on