Suzhou Liujin Machinery Equipment Co., Ltd. teaches you how to maintain the painting production line!

Suzhou Liujin Machinery Equipment Co., Ltd. teaches you how to maintain the painting production line!

The main energy consuming equipment of the painting production line mainly includes pre-treatment equipment, automatic painting line and curing drying equipment. These three equipment are the main energy consuming equipment of the painting production line. These equipment with large energy consumption increase the cost of painting production line.

1, pre-treatment: Many pumps are used in the pre-treatment process of the automatic coating line, so in order to save energy consumption, you can choose to use the motor frequency conversion system, which can reduce the operating energy consumption of the pump, and you can install automatic detection equipment on the water-based spray, so that it can only detect the workpiece and then open the pump, which can save a lot of water resources. When selecting a treatment agent, a new type of agent should also be selected, which can greatly reduce the energy consumption of the pre-treatment.

2, spray booth: Because the automatic coating line has requirements for the spraying environment of the spray booth, it is necessary to spray after the temperature and humidity of the environment are up to standard. Therefore, the environmental control of the painting room needs to be changed from manual control to computer automatic control, so as to save resources to the greatest extent, and there will be no waste of energy consumption caused by manual control is not standard. Not only the environment required by the painting room needs to be automatically controlled by the computer, but the ambient temperature and humidity of the entire automatic painting line need to be automatically regulated by the equipment control system, which can reduce energy consumption to the greatest extent.

3, curing equipment: Before using the curing equipment of the automatic coating line, it is necessary to first experiment the curing time of the spraying workpiece to obtain the best curing time of the workpiece, and then carry out parameter debugging and setting of the curing equipment. In addition, the fan system used in the process of workpiece cooling rotates the workpiece detection equipment. When the workpiece passes, the fan system starts and automatically suspends without workpiece passing, which can save energy consumption to the greatest extent.

4. In order to ensure that the coating production line is in a good technical state, it can be put into operation at any time, reduce the failure downtime, improve the mechanical integrity rate and utilization rate, reduce mechanical wear, extend the service life of the machinery, reduce the mechanical operation and maintenance costs to ensure safe production, it is necessary to strengthen the maintenance work of the coating production line machine;

5, the maintenance of the painting production line must implement the principle of "maintenance and repair, prevention first", so that regular maintenance, mandatory, correct handling of the relationship between use, maintenance and repair, not only do not keep, only repair not keep;

6, each team must be in accordance with the mechanical maintenance procedures, maintenance categories to do all kinds of machinery maintenance work, shall not be delayed without reason, special circumstances need to be approved by the specialist in charge of maintenance can be postponed, but generally not more than half of the prescribed maintenance interval;

7, maintenance machinery to ensure the quality, according to the provisions of the project and requirements one by one, shall not be missed or not guaranteed. Maintenance items, maintenance quality and problems found in maintenance should be recorded and reported to the department;

8, maintenance personnel and maintenance departments should do "three inspections and one delivery (self-inspection, mutual inspection, full-time inspection and a handover)", constantly summarize maintenance experience, improve maintenance quality;

The above is the six gold machinery equipment Co., Ltd. for everyone to sort out some maintenance and maintenance methods, you have a good way? Welcome the industry elite to discuss with Suzhou Liujin Machinery Co., LTD.